cruising through the scenic landscape of
Austria looking down at a lake
the Mark III enjoying the last sun rays...
the whole family in the Lincoln - little
Elliot is taking a nap as usual - nothing
beats the soothing sound of the V8...
seen from the roof top of the garage
most of my American cars in front of the
garage...
at work in Richards garage around
midnight... In the background Richards 65
Impala and Alex´s 63 Riviera in the
front...
unpacking the new shocks
Richard and me at work
unscrewing the old shocks
figuring out how to mount the new Monroe
shocks...
the left shock just did not want to come
out...
backing out of Richards garage...

“Sometimes the dash control can be switched to the fog or ice positions to bring the blower motor on and then when it is switched back to auto the blower may stay on and the system seems to work fine until the car is shut off. If the vacuum leak is only moderate there may be enough vacuum to hold the master switch closed once it gets , but not enough to pull it closed in the first place. When the dash control is switched to fog or ice, it assumes the air temperature is cold and that the engine is not yet warmed up, but that the blower is needed immediately for defrosting the windshield. So it supplies vacuum to the master switch through another circuit, bypassing the temperature controlled vacuum switch on the heater core shutoff valve on the right fender well. This source of vacuum is enough to close the master switch.When the dash control is switched back to auto this vacuum source is shut off, but there may be just enough vacuum left from other circuits to hold the switch closed. This routine will work for a while but as the leak gets worse, there won’t be enough vacuum left to hold the master switch closed anymore and the blower will shut off again as soon as the system is switched back to auto.With these symptoms and behavior the problem is most likely the power servo. This is half the brains of the system; the other half is the control panel in the dash. The power servo is controlled by a varying vacuum signal from the transducer. This vacuum supply is a completely separate circuit from that which supplies vacuum to the master switch. High vacuum moves the servo to the maximum heater position, and with low vacuum, a return spring moves it to the maximum AC position. In between these two extremes, it regulates the air temperature door to blend warm air and cool air, and simultaneously regulates the blower speed. It also spins an internal rotary vacuum valve back and forth that makes various connections between the several small vacuum lines on the top. This rotary valve controls the various vacuum motors of the system that operate the AC, heater, and defrost functions. It is this rotary valve that goes bad. l have seen these things visibly warped, and very badly so. It must be caused by engine heat, because there is also one inside the car on the control panel that is moved back and forth by the dash control lever, but that one seldom seems to cause any trouble. A warped rotary valve leaks all kinds of vacuum and the first part of the system to be affected by low vacuum is the master switch; there’s not enough vacuum there to close it and turn on the blower. To verify this is the problem, take some spare vacuum line, some scraps of 1/8 inch pressure line (like for air shocks), and a vacuum T and manually make the connections that the rotary valve should make in the maximum AC position. The connections that the rotary valve makes in various positions are shown in the factory shop manual. Disconnect the black connector with the striped vacuum lines from the power servo. Connect the yellow, red, and purple lines together with a T; also connect the tan and blue lines together and connect the orange and green lines together. If this rotary valve is the one and only culprit the AC will now work beautifully and the blower motor will come on every time, like magic. With the dash control on high the system should be recirculating air and there will be a lot of air noise coming from under the right side of the dash; when the dash control is moved to auto the air door should move to provide fresh air and the system will become much quieter. Of course with these manual connections the system is not fully automatic and the heater won’t work right at all, however this is enough to diagnose the problem.“
So this rotary valve needed to be
repaired...
I removed it from the power servo and
disassembled everything.
The removed power servo
after opening the cover, you can see the
rotary valve in the lower center.
remove one screw and a clip and the rotary
valve comes out.
The rotary valve consists of two halves
which make the connections - as you can see
it was very dirty and rough - and slightly
warped.
I started to wet sand both halves with 800
grit sandpaper.
when everything was flat and shiny again I
used some 2000 grit sandpaper for a perfect
finish.
looks shiny and flat again
Make sure that none of the ports are
clogged - I used compressed air to clean
everything.
When you put
the two halves together lubricate with WD40
to make sure that when you put them back
into the power servo that they are properly
held together with the underlying spring.
After I reinstalled them into my cars -
almost everything worked as it should. In
the 67 Eldorado I still had the problem
that in the “AUTO“ position the fan would
always be slow - so I knew that the control
head in the dash had a problem with the
“LOW - AUTO“ switch as well.
In the 67 DeVille the “VENT“ and “LOW“
position still did not work at all...
So I switched the control panels between
the two cars and suddenly everything in the
67 Eldorado worked perfectly. I never had
such a perfectly working system before. Its
like it just left the factory!
In the DeVille I still had no “VENT“ and
“LOW“ settings working... So out came the
control panels again... (its a pain in the
a*** to remove and install them...)
As it turned out the “LOW-AUTO“ switch on
one panel was stuck in the “LOW“ position.
You can easily remove it and readjust it to
work again - sorry I forgot to take
pictures. Make sure that all switches on
the control head are adjusted properly or
they wont work as they should!
So I knew that both control heads were
working correctly by installing it back to
the 67 Eldorado and the other panel back to
the 67 DeVille.
While the 67 Eldorado was perfectly fixed
now with everything working as it should -
the 67 DeVille was still giving me the
problem with a non working “VENT“
position...
I studied the shop manual for hours and
could not find what the problem could be. I
knew that the power servo was working
perfectly now and I knew that the control
head was in perfectly working order as
well. I verified this once again by
switching these parts between the cars once
again and everything worked as it should in
the Eldorado but not in the DeVille.. I´m
really good in switching these parts
between my cars now ;-)
I started to look for electric connection
problems and finally found out that no
electricity was coming out of one of the
three power servo connectors, but I did not
know why...
After I removed the power servo once again
to re-check it again it struck me - one of
the pins was slightly bent and the wire
connector did not make proper contact. This
problem was not visible with the power
servo installed in the car. It took me 2
long nights to find this little flaw... I
just bent it straight and everything works
as it should on both of my 67 Cadillacs.
Now I have to recharge the systems and I
should have perfectly working AC again... I
will also install new dryers and a
re-calibrated R134 POA valve before the
recharge.
One the one hand the 1967 ACC is very
complicated but once you know how it works
its pretty easy to fix. The rotary valve in
the power servo is pretty easy to
refurbish, the dash servo valve is riveted
together unfortunately, so its not such an
easy fix, but NOS valves are still
available at “Classic Auto Air“
the 67 Eldorado in front of the garage
after the AC system was fixed.
With a beautiful Cadillac like this on the cover nothing can go wrong ;-) I think it is about the 6th picture that made it on a cover of a CD which I´m all proudly displaying in my garage.CornFed Bruiser is a four-barrel, full-throttle rock and roll flame-thrower out of Cedar Rapids, Iowa.Congealed from the primordial ooze of the underground dirt-rock scene, the Bruiser combines heavy riff-driven guitars and fat grooves, topped-off by a soul-shredding vocal.Late 2010, CornFed Bruiser set out to record its first EP entitled “Road Rash” scheduled to be released early 2011. Feature tracks “Road Rash” and “Fu Man” are just two of the tracks that define a new sound with an old school vibe.

the first cars are gathering before the
start of the Cruising tour

During the Cruising tour

a special area of the show field was
reserved for convertibles only

the 67 at the show field...
A report from the local newspaper
“Rundschau“ - click for larger view
checking the rear drums - crappy cell phone
picture...
the rear drums
the removed brake booster - the hole in the
firewall
the new booster needed some paint before
installation
painting the master cylinder
Tayfun painting the primered booster
reinstalling the whole unit
Tayfun bleeding the brakes
finished - looking good
I had to drive one after each other over
the pit...
somehow its always a mess to change the
oil...
UPDATE
2010: In the meantime (since 2009)
the Boyne switches they are getting
reproduced and show up on ebay all the
time. Also OPGI shows them in their
Cadillac catalog. Its harder to find one
for a T&T column as they are not
getting reproduced so far. I do not know
where one could find a switch for T&T
though. If you know of any resource for
T&T switches please let me know,
I would love to have a spare one for my
Eldorado!
When I was looking for a switch for my 1967
Deville, I only investigated resources for
cars without T&T columns and this is
what I found out:
According to the 1971 parts manual there
are two different ones for standard
column cars and one for T
& T


click on each picture for a larger view!
the connections going to the directional
signal switch - the turn signal switch
connector
If you need
instructions for a tilt and telescope
column click here for the
instructions!
Today I
disassembled the rest of the front
suspension and cleaned all the parts before
they will be sandblasted. Tomorrow I will
finish them and give them to my buddy
Richard for sandblasting.
the brakes before I disassembled them - I
hope I can clean the small metal parts with
an ultrasonic cleaner
all these parts will be sandblasted and
painted afterwards
working on the AC
installing the new backup lenses - which
had to be custom fitted...