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The 96 Roadmaster gets a new fuel sending unit

We own a 1996 Buick Roadmaster Wagon as our business car and like it very much. This summer the fuel pump started to make some noise which got louder every day. The pump was exchanged when we bought the car and lasted only 5k miles. So my wife and I wanted to change it again before the car would leave us stranded somewhere along the road.

I ordered a new pump from Rockauto. When it arrived I dropped the tank to get access to the unit. You also need some special tools to disconnect the fuel lines. I found these tools at Summit racing and ordered them.

When I had the fuel sending unit out of the tank I noticed that at the previous repair they did not install a strainer. I also got the tip that it would be a good idea to also exchange the whole fuel sending unit, just to be sure that I would not have to remove the tank again anytime soon. So I bit the bullet and also ordered a complete fuel sending unit including a strainer. So the car was sitting there waiting for the parts to arrive from the USA blocking the garage for the 67 Eldorado which I already wanted to put into winter storage.
As it turned out the parts where delivered to Australia, not Austria where I live... After 3 weeks they finally arrived. My wife helped me putting everything back together. The most difficult part turned out to install the strainer, as it came loose whenever I wanted to reinstall the fuel sending unit back into the tank. Eventually everything was back together and it was time to reinstall the tank. I worked from underneath the car, standing in the pit and my wife helped to reconnect the fuel lines. Everything is back together now and works as it should. So the Roadmonster is ready for the 2011 season waiting in its garage for spring to arrive.


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The old unit and the dropped tank
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the old unit with the fuel pump removed
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the new fuel sending unit when it arrived

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